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Cutting AISI 1045 steel at very high speeds
Ye GG(叶贵根); Xue SF; Ma W(马维); Jiang MQ(蒋敏强); Ling Z(凌中); Tong XH; Dai LH(戴兰宏); Dai, LH; Chinese Acad Sci, Inst Mech, State Key Lab Nonlinear Mech, Beijing 100190, Peoples R China.
Source PublicationINTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE
2012-05-01
Volume56Pages:1-9
ISSN0890-6955
AbstractAn experimental device, based on the light-gas gun technology, was set up to realize high speed cutting over a wide range of cutting speeds from 30 m/s to 200 m/s. High-speed cutting experiments were performed on AISI 1045 steels. The investigation of chip morphology, micro-structures, micro-hardness and the finished surface integrity were carried out, focusing on the physical phenomena accompanying the saw-tooth chip formation. The results reveal that, with increasing the cutting speed, the transition of chip morphology from continue to saw-tooth could be attributed to repeated thermoplastic shear-banding rather than periodic cracking. In particular, a severe material flow leading to mass transfer of heat was observed at very high cutting speed. The effect of mass transfer of heat on thermoplastic shear instability was further investigated, which implies that the mass transfer of heat would retard the formation of saw-tooth chip. Finally, the influence of cutting speed and mass transfer on the temperature distribution during high speed machining was briefly discussed.
KeywordHigh Speed Machining Aisi 1045 Steel Chip Formation Surface Integrity Thermoplastic Shear Chip Formation Temperature-fields Flow-stress Shear Instability Behavior Simulation Forces
Subject Area冲击动力学
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Indexed BySCI ; EI
Language英语
WOS IDWOS:000302049400001
Funding OrganizationThis work has been supported by the Nature Science Foundation of China (Grants nos.11132011, 10725211, 11021262 and 11002144), the National Basic Research Program of China (Grant no: 2009CB724401), and the National Natural Science Foundation of China-NSAF. Grant no: 10976100.
DepartmentLNM冲击动力学与新型材料力学性能
Classification一类
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Cited Times:63[WOS]   [WOS Record]     [Related Records in WOS]
Document Type期刊论文
Identifierhttp://dspace.imech.ac.cn/handle/311007/46683
Collection非线性力学国家重点实验室
Corresponding AuthorDai, LH; Chinese Acad Sci, Inst Mech, State Key Lab Nonlinear Mech, Beijing 100190, Peoples R China.
Recommended Citation
GB/T 7714
Ye GG,Xue SF,Ma W,et al. Cutting AISI 1045 steel at very high speeds[J]. INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE,2012,56:1-9.
APA 叶贵根.,Xue SF.,马维.,蒋敏强.,凌中.,...&Chinese Acad Sci, Inst Mech, State Key Lab Nonlinear Mech, Beijing 100190, Peoples R China..(2012).Cutting AISI 1045 steel at very high speeds.INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE,56,1-9.
MLA 叶贵根,et al."Cutting AISI 1045 steel at very high speeds".INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE 56(2012):1-9.
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