Critical cutting speed for onset of serrated chip flow in high speed machining | |
Ye GG; Chen Y(陈艳); Xue SF; Dai LH(戴兰宏); Dai, LH (reprint author), Chinese Acad Sci, Inst Mech, State Key Lab Nonlinear Mech, Beijing 100190, Peoples R China. | |
Source Publication | INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE |
2014-11 | |
Volume | 86Pages:18-33 |
ISSN | 0890-6955 |
Abstract | The transition of continuously smooth chip flow to periodically serrated chip flow as the cutting speed increasing is one of the most fundamental and challenging problems in high speed machining. Here, an explicit expression of the critical cutting speed for the onset of serrated chip flow, which is given in terms of material properties, uncut chip thickness and tool rake angle, is achieved based on dimensional analysis and numerical simulations. It could give reasonable predictions of the critical cutting speeds at which chips change from continuous to serrated for various metallic materials over wide ranges of uncut chip thickness and tool rake angle. More interestingly, it is found that, as the turbulent flow is controlled by the Reynolds number, the transition of the serrated chip flow mode is dominated by a Reynolds thermal number. Furthermore, the influences of material properties on the emergence of serrated chip flow are systematically investigated, the trends of which show good agreement with Recht's classical model. (C) 2014 Elsevier Ltd. All rights reserved. |
Keyword | Titanium-alloy Ti-6al-4v Adiabatic Shear Bands Numerical-simulation 1045 Steel Model Instability Stress Localization Segmentation Deformation |
Subject Area | Engineering |
URL | 查看原文 |
Indexed By | SCI ; EI |
Language | 英语 |
WOS ID | WOS:000342254300003 |
Funding Organization | This work was supported by the Nature Science Foundation of China (Grants nos. 11132011 and 11202221), the National Basic Research Program of China (Grant no. 2012CB937500) and the China Postdoctoral Science Foundation (Grant no. 2013M540148). |
Department | LNM冲击动力学与新型材料力学性能 |
Classification | 一类 |
Citation statistics | |
Document Type | 期刊论文 |
Identifier | http://dspace.imech.ac.cn/handle/311007/49128 |
Collection | 非线性力学国家重点实验室 |
Corresponding Author | Dai, LH (reprint author), Chinese Acad Sci, Inst Mech, State Key Lab Nonlinear Mech, Beijing 100190, Peoples R China. |
Recommended Citation GB/T 7714 | Ye GG,Chen Y,Xue SF,et al. Critical cutting speed for onset of serrated chip flow in high speed machining[J]. INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE,2014,86:18-33. |
APA | Ye GG,Chen Y,Xue SF,Dai LH,&Dai, LH .(2014).Critical cutting speed for onset of serrated chip flow in high speed machining.INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE,86,18-33. |
MLA | Ye GG,et al."Critical cutting speed for onset of serrated chip flow in high speed machining".INTERNATIONAL JOURNAL OF MACHINE TOOLS & MANUFACTURE 86(2014):18-33. |
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