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Onset and evolution of discontinuously segmented chip flow in ultra-high-speed cutting Ti-6Al-4V
Ye GG; Xue SF; Ma W; Dai LH(戴兰宏); Dai, LH (reprint author), Chinese Acad Sci, Inst Mech, State Key Lab Nonlinear Mech, Beijing 100190, Peoples R China.
发表期刊INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY
2017
卷号88期号:1-4页码:1161-1174
ISSN0268-3768
摘要Increasing the cutting speed to an ultra-high level usually gives rise to a chip flow transition from continuously serrated to discontinuously segmented, which is one of the most fundamental and challenging problems in metal cutting. In this work, we experimentally performed the ultra-high-speed cutting on Ti-6Al-4V with a maximum cutting speed of 210 m/s, focusing on the physical phenomena accompanying the discontinuously segmented chip flow. It reveals that the discontinuously segmented chip flow can be attributed to the shear fracture induced by the fully matured shear banding, and there exists a ductile-brittle transition of the shear fracture as the cutting speed increases to an ultra-high level. In addition, the critical condition for the onset of segmented chip flow is presented using the momentum diffusion-based shear band evolution model, which gives good prediction for the chip segmentation.
DOI10.1007/s00170-016-8847-2
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收录类别SCI ; EI
语种英语
WOS记录号WOS:000392308400100
关键词[WOS]High-speed machining ; Shear banding ; Segmented chip ; Discontinuous chip ; Momentum diffusion
WOS研究方向Automation & Control Systems ; Engineering
WOS类目Automation & Control Systems ; Engineering, Manufacturing
项目资助者This work was supported by the Nature Science Foundation of China (Grants Nos: 11132011, 11402278), the National Basic Research Program of China (Grant No: 2012CB937500), and the Fundamental Research Funds for the Central Universities (15CX02110A).
课题组名称LNM冲击动力学与新型材料力学性能
论文分区二类
力学所作者排名1
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被引频次:14[WOS]   [WOS记录]     [WOS相关记录]
文献类型期刊论文
条目标识符http://dspace.imech.ac.cn/handle/311007/60112
专题非线性力学国家重点实验室
通讯作者Dai, LH (reprint author), Chinese Acad Sci, Inst Mech, State Key Lab Nonlinear Mech, Beijing 100190, Peoples R China.
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Ye GG,Xue SF,Ma W,et al. Onset and evolution of discontinuously segmented chip flow in ultra-high-speed cutting Ti-6Al-4V[J]. INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY,2017,88,1-4,:1161-1174.
APA Ye GG,Xue SF,Ma W,戴兰宏,&Dai, LH .(2017).Onset and evolution of discontinuously segmented chip flow in ultra-high-speed cutting Ti-6Al-4V.INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY,88(1-4),1161-1174.
MLA Ye GG,et al."Onset and evolution of discontinuously segmented chip flow in ultra-high-speed cutting Ti-6Al-4V".INTERNATIONAL JOURNAL OF ADVANCED MANUFACTURING TECHNOLOGY 88.1-4(2017):1161-1174.
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