Effect of geometric position on the film properties for a complex-shaped substrate in HiPIMS discharge: Experiment and simulation

doi:10.1016/j.surfcoat.2022.128196

IMECH-IR > 宽域飞行工程科学与应用中心

	Effect of geometric position on the film properties for a complex-shaped substrate in HiPIMS discharge: Experiment and simulation
	Li Hua1 ; Luo Yang 1; Han Mingyue 1; Tang Ling 1; Gu Jiabin 1; Li GD(李国栋)2,3; Deng Dachen 1; Liu Hongtao 4; Huang Kai 5; Li Liuhe 1
通讯作者	Li Guodong(lgd@imech.ac.cn) ; Li Liuhe(Liliuhe@buaa.edu.cn)
发表期刊	SURFACE & COATINGS TECHNOLOGY
	2022-03-25
卷号	434 页码:10
ISSN	0257-8972
摘要	The purpose of this paper is to explore the effect of geometric position on the film properties for a complex shaped substrate in high-power impulse magnetron sputtering (HiPIMS) discharge. The substrate is a trapezoidal prism, whose base has four inner corners of 60?degrees, 120 degrees, 75 degrees, and 105 degrees. A negative bias is added to this trapezoidal prism during the high-density discharge to deposit TiAlSiN films. The chemical compositions, microstructures and mechanical properties of the films at different area of the substrate are analyzed using the energy dispersive spectroscopy, X-ray diffraction, scanning electron microscope, nano-indentor and Vickers indentation tester. Systematic investigations demonstrate that the films properties have prominent differences on various planes of the trapezoidal-prism sample, due to the so-called shadowing effect. Compared with the measurements on the plane perpendicular to the target surface, there is a higher average hardness and stronger toughness on the plane facing to the target surface. However, the values of both the hardness and toughness are the lowest on the plane facing away from the target surface. Moreover, even for the same plane, the enhanced mechanical properties as well as a smoother surface and denser microstructure appear in the edge regions, with respect to that in the planar center regions. To understand these interesting phenomena, a two-dimensional particle-in-cell/Monte Carlo collision simulation (2D PIC-MCC) and Transport of Ions in Matter method (TRIM) are employed to explore the ion dynamics at the different sites of the sample. Simulation results suggest that a higher ion flux density and larger re-sputtering rate may contribute to the improved film properties in the edge regions. These results in this paper are important for broadening the industrial applications of high ion fraction plasma sources in irregular structures, especially for cutting tools.
关键词	HiPIMS Shadowing effect Ion dynamics 2D PIC-MCC
DOI	10.1016/j.surfcoat.2022.128196
收录类别	SCI ; EI
语种	英语
WOS记录号	WOS:000779411900003
关键词[WOS]	PHYSICAL VAPOR-DEPOSITION ; MECHANICAL-PROPERTIES ; TRIBOLOGICAL PROPERTIES ; NANOCOMPOSITE COATINGS ; CUTTING PERFORMANCE ; SHEATH STRUCTURE ; SHARP EDGES ; TIN FILMS ; MAGNETRON ; MICROSTRUCTURE
WOS研究方向	Materials Science ; Physics
WOS类目	Materials Science, Coatings & Films ; Physics, Applied
资助项目	National Science and Tech-nology Major Project[2017-VII-0012-0108] ; National Science and Tech-nology Major Project[2017-VII-0003-0096]
项目资助者	National Science and Tech-nology Major Project
论文分区	二类/Q1
力学所作者排名	1
RpAuthor	Li Guodong ; Li Liuhe
引用统计	被引频次：4[WOS] [WOS记录] [WOS相关记录]
文献类型	期刊论文
条目标识符	http://dspace.imech.ac.cn/handle/311007/88839
专题	宽域飞行工程科学与应用中心
作者单位	1.Beihang Univ, Sch Mech Engn & Automat, Dept Mat Proc & Control Engn, Beijing, Peoples R China; 2.Univ Chinese Acad Sci, Sch Engn Sci, Beijing, Peoples R China; 3.Chinese Acad Sci, Inst Mech, Beijing, Peoples R China; 4.Beijing Inst Aero space Control Devices, Beijing, Peoples R China; 5.Chinese Acad Sci, Inst Elect Engn, Beijing, Peoples R China
推荐引用方式 GB/T 7714	Li Hua,Luo Yang,Han Mingyue,et al. Effect of geometric position on the film properties for a complex-shaped substrate in HiPIMS discharge: Experiment and simulation[J]. SURFACE & COATINGS TECHNOLOGY,2022,434:10.
APA	Li Hua.,Luo Yang.,Han Mingyue.,Tang Ling.,Gu Jiabin.,...&Li Liuhe.(2022).Effect of geometric position on the film properties for a complex-shaped substrate in HiPIMS discharge: Experiment and simulation.SURFACE & COATINGS TECHNOLOGY,434,10.
MLA	Li Hua,et al."Effect of geometric position on the film properties for a complex-shaped substrate in HiPIMS discharge: Experiment and simulation".SURFACE & COATINGS TECHNOLOGY 434(2022):10.

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