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Numerical investigation of orthogonal cutting processes with tool vibration of Ti6Al4V alloy
Shuang F(双飞)1,2; Ma W(马维)1
会议录名称Procedia CIRP
2019
会议名称17th CIRP Conference on Modelling of Machining Operations, CIRP CMMO
会议日期June 13, 2019 - June 14, 2019
会议地点Sheffield, United kingdom
摘要

This article investigates the vibration cutting process of Ti6Al4V alloy numerically and theoretically. The Coupling Eulerian-Lagrangian finite element models with one-tool and double-tool are established, to simulate the cutting processes with tool forced vibration and self-exited vibration respectively. It is shown that low-frequency forced vibration aggravates the periodic shear banding instability and increases the cutting force amplitude, whereas high-frequency forced vibration can improve the machined quality. Furthermore, the self-exited vibration due to fluctuating cutting thickness with low frequency promotes the shear banding evolution in chip. The self-exited vibration stability limit is found dependent on the frictional behavior, penetration resistance and the inherent vibration sources of tool-workpiece system. These simulation results show good agreement with theoretical models, which provide practical guidelines for improving vibration machining. © 2019 The Authors. Published by Elsevier B.V. Peer-review under responsibility of the scientific committee of The 17th CIRP Conference on Modelling of Machining Operations

关键词Forced vibration Self excited vibrations Shear banding Stability limit Vibration cutting
WOS记录号WOS:000564714800046
资助信息This work was supported by the National Nature Science Foundation of China (Grant numbers 11572337, 11772346).
收录类别EI ; CPCI-S
语种英语
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被引频次:1[WOS]   [WOS记录]     [WOS相关记录]
文献类型会议论文
条目标识符http://dspace.imech.ac.cn/handle/311007/80464
专题流固耦合系统力学重点实验室
作者单位1.Institute of Mechanics, Chinese Academy of Sciences, Beijing; 100190, China;
2.Department of Mechanical and Aerospace Engineering, University of Florida, Gainesville; FL; 32611-6250, United States
推荐引用方式
GB/T 7714
Shuang F,Ma W. Numerical investigation of orthogonal cutting processes with tool vibration of Ti6Al4V alloy[C]Procedia CIRP,2019.
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